SERVICE/OPERATION MANUALForm No. 001-683 FEB2305Form No. 001-683 FEB2305
1. New Sprayer Your Airlessco unit was factory tested in an antifreeze solution which was left in the pump. Before using oil-base paint, u
Setting Up to Stripe or Spray1. Connect the hose and gun. a. If the hose is not already installed on the striper, remove the plastic cap
Pressure Relief Procedure1. Keep the displacement pump packing nut/wet cup lubricated with Airlessco TSO (Throat Seal Oil) at all times. The TSO h
Starting Up1. Learn how to operate the control valve.The control valve sets the prime or pressure position as well as the spraying pressure. When the
Striping Operation1. Choose handle locationThe choices are, installing the handle opposite of the single wheel assembly (standard set up) or placing
Striping Tip GuideSTRIPING TIPREGULAR PAINTING SPRAY TIPUNIFORM PATTERNLIGHTHEAVYStriping Tips should not be used for regular spraying. Striping tips
Spray Gun OperationReversibleSpray Tip Tip GuardTrigger GuardMAJOR COMPONENTS OF SPRAY GUN & REVERSIBLE REV-TIP™SPRAY GUNAttach spray gun to airle
Spray Gun Troubleshooting DEFECTS CAUSE CORRECTION Coarse spray Low pressure Increase the pressure Excessive fogging High pr
Field Troubleshooting PROBLEM CAUSE SOLUTIONUnit doesn't prime Airleak due to: • Loose Suction Nut • Tighten Suction Nut •
17 Refer to Figure 1 1. Follow the Pressure Relief Procedure on page 10. 2. Flush the material you are spraying out of the machine. 3. R
Table of ContentsINTRODUCTIONSpray & Stripe Speci cations 1Safety Warnings 2GETTING STARTEDHow to Flush 7Flushing 8Setting Up 9Pre
Servicing the Piston Rod - Outlet Valve331-196331-195PistonDISASSEMBLY OF THE OUTLET VALVE REFER TO FIGURE 31. Disconnect the Fluid Pump following i
Packing Replacement Procedures19 Fluid Pump Removal - Refer to Figure 1 1. Follow the Pressure Relief Procedure on page 9. 2. Flush materi
FIGURE 5Packing Replacement ProceduresFIGURE 620 3. Push the two bolts (100-318) through the tube spacers (331-074) & screw into the cover
Inspection & Replacement of Control Valve, Ball & Seat1. Use a wrench to unscrew the control valve with ring seal.2. Make sure that the co
Gear Box Assembly - Part No. 305-19622Part Number Description100-004 90 Degree Elbow100-028 Pipe Plug100-318 HXHD Screw100-332 Retaining Ring100-380
Spray Gun Assembly - Part No. 305-280Gun Mount Assembly - Part No. 305-275- 23Part Number Description100-011 Airless 1/4” x 50’ Hose116-103 Cable Reta
Bypass Valve Assembly Part No. 305-264Part Number Description Qty.100-040 Hose, Whip 2115-016 Control Valve Seat Ass’y 1115-017 Ball 1115-024 Unloader
Suction Assembly Part No. 331-290Part Number Description Qty.106-020 Teon O-Ring 1141-015 Hose Clamp (some models only) 1331-034 Suction Nut 1331-03
Frame Assembly Part No. 305-213Part Number Description Qty.100-317 Nut 5/16-18 Centerlock 4100-320 Wing Screw, 3/8 1100-370 Screw, Hex Cap 2113-031 Sp
REV-GUARD™ Part # 560-xxx REV-TIP for Spray Painting 562-xxxST REV-TIP for Striping POSI-LOC™ SYSTEMSnap in centering of tip.No leaks,
Before operating this unit, read and follow all safety warnings and instructions related to the usage of this equipment. READ, LEARN, and FOLLOW the P
XTEND-A-POLE SYSTEMTip Extensions - Complete withPatented SPRAY CLEAN REV-GUARDTIP EXTENSIONS, “G” THREAD 032-170 6” Long 032-171 12” Long 032-17
TIP GUARDALWAYS have the tip guard in place on the spray gun while spraying. The tip guard alerts you to the injection hazard and helps prevent acci
Safety WarningsFluids under high pressure from spray or leaks can penetrate the skin and cause extremely serious injury, including the need for amp
AVOID COMPONENT RUPTURE This sprayer operates at 2500 psi (170 bar). Always be sure that all components and accessories have a maximum worki
WHEN ADDING FUEL • Turn engine OFF and let engine cool at least 2 minutes before removing gas cap. • Fill fuel tank outdoors or in well ven
WHEN TRANSPORTING EQUIPMENT • Transport with fuel tank EMPTY or with fuel shut-off valve OFF.WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN T
How to FlushFIGURE 1LOCK TRIGGER TOREMOVE SPRAY TIP1. Be sure the gun safety latch is engaged and there is no spray tip in the gun. Refer to Fig.
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